Wenzhou East World Automation Equipment Co., Ltd.
Wenzhou East World Automation Equipment Co., Ltd.
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Specifications of EW-8985 Five-Wire Double-Head Crimping Machine

Model

EW-8985

Weight

460kg

Display mode

Touch LCD display

Power Supply

AC220/50Hz /2000W

Suppress Ability

2T

Function

Double-head tying and multiple operations at the same time

Applicable wire

Electronic wire, high temperature wire, Teflon wire, etc.

Capacity

6000 pieces/h(100mm)

Applicable wire diameter

28#-14#

Stripping length

The front stripping distance of the standard machine is 12mm and the rear stripping distance is 10mm.

Cutting length

Standard machine within 45-1200mm (longer length optional 1500/2000/3000mm)

Cutting accuracy

Within ±0.1 (0.1+0.005*L) mm, L=cut length

Applicable mold

Universal for transverse mold and straight mold

Pan mode

Front and rear screw guide servo

Take-up mode

Rotating take-up

Transmission structure

Precision screw rod, guide rail, etc.

Appearance size

2100mm×1300mm×1420mm

Pull mode

Servo brake

Detection function

Whether there are wires, whether the wires are knotted, whether there are ends, whether there are terminals, and air pressure monitoring

Auxiliary device

Terminal cutting and leakage waste device/waste rubber collection device, paper delivery machine, air pressure buffer gas tank

Machine features:

1. 5-wire double-head machine, wire cutting, stripping and crimping in one, blade size, wire cutting and stripping length, crimping and rubber coating depth, all digitally and quickly change;

2. The rear-end wire drawing fixed length mode solves the long-standing problem of difficult and unstable crimping of soft wires, precise wire cutting and stripping, and neatly stored wires;

3. Front and rear translation double-head stripping, both are servo double guide rails, front and rear stripping are servo screw guide rails, and the stripping pressure end is stable;

4. The tool holder is a grinding screw double guide servo, and the rubber is clean with suction and blowing;

5. 2-ton casting precision terminal machine, wear-resistant, with horizontal and vertical die-cutting material leakage;

6. The tool holder, front and rear translation, air clamp, etc. are all hard precision grinding parts with long service life;

7. Built-in abnormal signal indicator light, easy to check faults, clear at a glance.


Application Range

Materials
Cable
Wire
Single-Conductor Cable
Solid Wire
Kapton
Discrete Wire
Multiconductor Cable
Teflon®
Stranded Wire
Tefzel®
PUR
Processing Capabilities
Full Strip
Full Strip
Printing Marking
Printing Marking
Discrete Wire Crimping
Discrete Wire Crimping
Crimp to Crimp
Crimp to Crimp

Features of EW-8985 Five-Wire Double-Head Crimping Machine

  • 5-Wire Dual-Head High-Throughput Design

    Processes 5 wires simultaneously with independent dual-head crimping stations, significantly boosting throughput in high-volume crimp and seal production.

    Patented pull-wire length-setting mode eliminates instability with soft wires, ensuring precise alignment and crimping.


    01
  • Ultra-Precision Servo Ecosystem

    Six servo motors drive cutting, stripping, translation, and crimping movements.

    Dual-guide rail + ball screw systems (front/rear stripping, tool holder) achieve surgical accuracy.


    02
  • Intelligent Error-Proofing

    Real-time monitoring: Wire presence, air pressure, terminal crimp quality (optional CCD), and scrap detection.

    Self-diagnostic I/O screen visualizes faults instantly; automatic halts for 20+ error types (e.g., wire knots, servo faults).


    03
  • Zero-Downtime Engineering

    Modular quick-change tooling: Blade holders, crimping dies, and stripping units swap digitally via touchscreen.

    Corrosion-resistant components + hot-runner tin recycling extend machine lifespan.


    04
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