EW-8085 Fully Automatic Single Side Wire Crimping Housing Insertion and Tinning Machine

Achieve unprecedented factory efficiency by consolidating multiple standalone processes into one synchronized system. The EW-8085 automates everything from precise wire measuring and cutting to twisting, tinning, crimping, and automatic plastic shell (housing) insertion. Equipped with an optimized, jam-free vibratory feeding tray, it ensures smooth, continuous component delivery, drastically reducing cycle times and eliminating manual assembly bottlenecks.

Engineered for complex wire harness configurations, the system effortlessly processes 2 to 10 color wires simultaneously (within the same specification from AWG#20 to AWG#30). Powered by world-renowned servo motors and precision guide rails, it delivers an exceptional cutting precision of ±(1+0.02×L)mm. This full-servo architecture guarantees ultra-stable stripping, crimping, and insertion depth, meeting the most rigorous tolerance requirements.

Eliminate defect rates and secure high-end OEM contracts with real-time quality control. The EW-8085 features an optional Crimp Force Monitor (CFM) to instantly detect crimping anomalies and verify structural integrity, alongside a CCD Visual Image System for precise terminal appearance inspection. Additionally, an integrated pull-force detection system checks terminal-to-housing retention, ensuring every finished product is 100% compliant.

Future-proof your production floor with a highly flexible hardware architecture. The modular applicator/mold design allows for rapid, tool-less changeovers between different material numbers and terminal series (PH, XH, VH, 1.0 to 1.5 terminals). Featuring an intuitive touchscreen HMI and PLC digital file management, the EW-8085 is also network-enabled for remote control, allowing managers to monitor real-time production status, track yield rates, and export vital data seamlessly.