EW-8095 Fully Automatic Double Head Terminal Crimping Sheath Inserting Machine

Fully Integrated Workflow: The EW-8095 revolutionizes wire processing by executing cutting, multi-stage stripping (0-12mm full-strip / 12-16mm half-strip), customized PVC sleeve vibration-plate feeding, sleeve inserting, and terminal crimping autonomously.

Unrivaled Production Efficiency: Delivering an impressive throughput of 1,600–1,800 pieces per hour (for lengths under 100mm), this machine significantly lowers your cost-per-piece and shortens lead times for high-volume orders.

Premium Kinematic Hardware: Equipped with world-class HIWIN linear guide rails and high-torque motors, the system guarantees a cutting tolerance of just ±2%, ensuring strict adherence to stringent geometric tolerances.

Ultra-Stable Crimping Technology: Powered by a robust 2-3T crimping force and high-precision ultra-wear-resistant molds (compatible with standard OTP horizontal/vertical applicators), the machine delivers gas-tight, reliable crimp joints every single cycle.

Zero-Defect Manufacturing Control: To prevent material waste and safeguard your quality metrics, the EW-8095 features an array of intelligent sensors, including terminal presence detection, sleeve insertion verification, low air pressure alerts, wire depletion monitoring, and automatic fault diagnostics.

Crimp Force Monitoring (Optional CFM): For mission-critical sectors like automotive or aerospace, an optional CFM system can be integrated to analyze the press force-displacement curve in real-time, instantly rejecting any substandard crimps.

User-Friendly English Touchscreen: Features an intuitive, multilingual digital interface that allows operators to calibrate stripping lengths, processing speeds, and batch counts effortlessly without complex programming requirements.

Integrated Storage Cable Tray: Designed with an organized collection tray, the finished wire assemblies are aligned neatly upon exit, maintaining a clean, hazard-free shop floor environment and preventing wire tangling.