Model | EW-8870 |
Applicable wire range | AWG#26-AWG#16 |
Processing capacity | Wire length 50-100mm about 1300 sets/hour, special wire (ultra-fine soft wire) about 1000 sets/hour |
Cutting accuracy | Wire length below 100mm error 0.2+(wire length x0.002), wire length above 100mm error 0.5+(wire length x0.002) |
Processing length | Rubber in the middle 51mm-99999mm (can be shorter after modification) |
Stripping length | Front end 0.5-8.0mm Back end 0.1-10.0mm |
Cutter depth | Max. adjustment 5.50mm, resolution 0.01mm |
Detection device | Low air pressure, wire presence or absence, crimping abnormality, wire entry abnormality |
Power supply | Single phase AC200V~242V 50/60Hz 10A |
Compressed air | 0.5-0.8 MPa(5kgf/cm2) clean and dry gas |
Machine dimensions | W800*D1400*H1800 mm |
Machine weight | About 600KG |
Pedal control | N/A |
The EW-8870 streamlines production by combining double-wire joint crimping with automated tinning in a single cycle. With a throughput of up to 1,300 sets per hour, it replaces multiple manual or semi-automatic workstations, ensuring seamless transition from raw wire to a finished, dual-functional lead.
Equipped with a dedicated motion control card and 16 sets of high-precision stepper motors, the machine guarantees ultra-stable wire feeding and terminal positioning. The integrated four-wheel synchronous wire feeder maintains constant tension, preventing insulation damage and ensuring a length accuracy of within ±(0.5 + 0.002 × L) mm.
This system is highly adaptable, supporting both horizontal and longitudinal OTP terminal molds. It handles a wide wire range from AWG#26 to AWG#16, making it a versatile workhorse for various wire harness specifications. The intuitive touch-screen interface allows for rapid parameter adjustments, minimizing downtime during job changeovers.
Designed for zero-defect manufacturing, the EW-8870 features an array of intelligent detection sensors. The system provides real-time monitoring for air pressure drops, wire depletion, crimping abnormalities, and material feed errors, automatically halting operation to prevent material waste and ensure 100% processing consistency.
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