Model | EW-8995 |
Machine Function | Marking, wire removal, conduit insertion, and single/double-end terminal crimping are all completed in one go, and various testing functions are included. |
Applicable wire diameter | 0.5mm²-4.0mm² (Other wire diameters can be customized; flexible wire can be processed) |
Processing speed | 400-500 pieces/hour (depending on the operation method and line length) |
Wire cutting length | 260-9999mm |
Cutting precision | ±1mm (+set cutting length * 0.02) |
Peeling length | 0.1-15.0mm |
Suppressing ability | 2T crimping module, equipped with 4 types of terminal trays (additional options available). |
Control method | ARM |
Detection capabilities | Check for the presence of wires, check for overly tight wires, check for knotted wires, check for abnormal insulation stripping, check for decreased air pressure, check for the presence of terminals, and check for crimped terminals. |
power supply | 220V 50/60Hz |
Compressed air | 0.4Mpa-0.5Mpa (Air consumption approximately 130NI/min-180NI/min) |
Terminal feeding | Loose terminal robotic loading |
Wire feeding machine | Pre-layout straightening function |
take-up machine | Single-slot automatic wire take-up |
Terminal crimping assembly | The terminals at both ends of the wire can be combined arbitrarily. For example, the two ends of a 1.5mm² wire can be crimped using one crimping machine and one terminal spool, saving costs. |
Printing unit | Equipped with a standard printing unit Adjustable font size and thickness, adjustable number tube length, front and back character marking, 19 characters printed in a 30mm segment, capable of double-line printing; Difference between the inner diameter of the number tube and the outer diameter of the wire: ≤0.4mm |
Number tube length | 15-30mm |
Number tube direction | The number tube can be freely set to either forward or reverse, conforming to wiring standards. |
Number Position | The position of the number tubes can be freely adjusted (all at one end, all in the middle, or one at each end). |
Operating temperature range | -10℃~45℃ (Recommended operating ambient temperature: 15℃~30℃) |
Warranty period | 1 year (The warranty period is calculated from the date of completion of equipment installation and commissioning and formal production, excluding damage to vulnerable parts of the equipment and molds and damage caused by human factors. Vulnerable parts include: blades, cutter holders, and printing auxiliary rubber wheels) |
Warranty Coverage | Main unit, wire feeder, wire take-up machine, mold body |
Main unit size | 1850mm*1530mm*1657mm |
Achieve maximum throughput by integrating five distinct processes—marking, cutting, stripping, tube insertion, and crimping—into one seamless operation. This integrated workflow reduces material handling time and ensures that every finished wire lead is ready for immediate installation, delivering a consistent output of 400–500 pieces per hour.
Equipped with a professional thermal transfer printing module, the EW-8995 supports dual-line printing and complex character sets on tubes ranging from 15mm to 30mm. The system features automatic tube sleeve insertion with adjustable positioning and orientation, ensuring that wire identification is always legible, durable, and compliant with international wiring standards.
Designed for complex harness configurations, the machine features a dual-station crimping module with a 2T press capacity. It supports the free combination of up to 4 different terminal types (including OT, UT, and ferrules) via a quick-change mold system. This allows for asymmetrical processing, such as crimping a ferrule on Side A and an OT terminal on Side B, without manual reconfiguration.
Bridge the gap between design and production with direct Excel, Eplan, and SolidWorks data imports. The industrial PC control system allows for "one-click" batch processing, while an advanced sensor array monitors for wire tangles, terminal shortages, and air pressure fluctuations. This intelligent oversight minimizes waste and guarantees a "zero-defect" output for high-compliance industries.
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