Model | EW-9825 |
Control method | 10-inch human-machine interface, electrical integrated control |
Operation Mode | Pay-off induction automatic triggering and manual operation triggering |
Pedal | Can be installed |
Wire size specifications | Most wires, such as RV cords, have specifications of 0.3 to 6 square meters (material fixtures are currently required for wires less than 0.5 square meters). |
Number tube specifications | 0.5 to 6 square PVC sleeves, printable tube lengths from 10 to 40 mm |
Number tube printing | The ribbon is thermal transfer and can be loaded with 50m and 100m loose rolls of ribbon. |
Print content | On-screen input and USB download, Chinese and English character printing, content can be printed on both sides. |
Terminal specifications | 0.3 (customized) 0.5 to 6 square; terminal insulator length within 11mm, conductor length within 20mm. |
Wire stripping and number tube insertion | The stripping length is 6-30mm, and the insertion position can be controlled by motor adjustment, freeing the manual mechanical limit adjustment. |
Peeling method | Rotary stripping, parallel stripping, rotary twisting, the direction can be forward and reverse. |
Terminal supply | Vibrating plate feeding, one plate for universal use, only simple adjustment is required. |
Crimp shape | Orthogonal quadrilateral crimping, servo motor crimping, crimping height can be adjusted at will; crimping shape can be customized with special crimping die. |
Replacement product | Manually replace number tubes and terminals with different specifications, adjust the vibration plate, select the original parameters, and control the memory parameter call. |
Production capacity | About 3.2s/single product, the specific time may vary depending on the wire material. |
Automatic detection | Various operational tests include checking whether there is a color ribbon, whether there is a number tube, removing the wires, checking whether there are terminals, etc. |
Power | 1500W |
Gas source | 0.5-0.6Mpa (Please use a stable, clean and dry air source). |
Working temperature and humidity | 0～35℃ (ambient temperature of the machine), 30～80%HR (no condensation). |
Machine Dimension | W600mm (front width) × L650mm (front and rear depth) × H1200mm (height) (excluding protrusions) |
Machine Weight | 140KG |
The EW-9825 features an onboard thermal transfer marking system that supports double-sided printing of Chinese and English characters directly from the HMI or USB downloads. The system automatically feeds and cuts PVC sleeves (lengths 10-40 mm), ensuring that every terminal is perfectly identified before crimping, which significantly reduces labeling errors in complex wiring layouts.
Equipped with an advanced servo motor control system, the machine provides unmatched consistency in crimp height and force. The standard configuration produces an orthogonal quadrilateral (square) crimp, which is ideal for secure connections in terminal blocks. For specialized requirements, the crimp height is digitally adjustable, and custom crimping dies can be integrated to meet specific industrial standards.
To maximize throughput and minimize operator fatigue, the machine utilizes a threading color display and voice announcement system to guide the operator through wire insertion. This "smart guidance" is complemented by a comprehensive automatic detection suite that monitors ribbon levels, sleeve presence, and terminal supply, stopping the process instantly if a fault is detected to prevent material waste.
Designed for long-shift productivity, the EW-9825 features a human-centric floor-standing chassis that allows operators to work comfortably in a seated position. The workspace includes ample legroom and integrated storage compartments, while the rotary stripping and twisting unit handles various wire types (like RV cords) with motor-adjusted insertion depths, removing the need for tedious manual mechanical limit adjustments.
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