Model | EW-9965 |
weight | 450kg |
Installation space | 5 square meters |
Display mode | Chinese-language touchscreen LCD display |
power supply | AC220/50Hz |
power | 3000W |
Operating air pressure | Around 6 kilograms |
Product Features | Multiple single-strand wires (crimped at both ends) + twisted wire pair |
Compatible Wire Types | 30＃-16＃ |
Number of items launched | 6 strands or 6–9 strands (depending on the wire material) |
Production capacity | Based on a length of 100mm: approximately 1,200 cycles for non-twisted wire and 800–900 cycles for twisted wire; calculation: number of strands × cycles per hour = hourly output. |
The shortest path does not involve twisting or lengthening. | Do not twist the front end for 5–6 mm; do not twist the rear end for 18 mm (depending on the wire). |
Stripping length | Front blade spacing: 8 mm, with a full rubber-stripping capability of 4.5 mm; rear blade spacing: 14 mm, with a full rubber-stripping capability of 10 mm. |
Cut length | Non-twisting front-end machine: double-ended processing for lengths of 50–870 mm; single-ended tinning for lengths of 45–870 mm (customization available for longer wire lengths). |
Swing-arm mode | Front and rear servo-actuated braking |
External dimensions | L 2,300 mm (excluding the alignment device) × W 1,200 mm × H 1,550 mm |
Stranded wire mode | Servo-driven rotary stranding |
Line retraction mode | Rotating swing arm for cable retraction |
Transmission structure | Precision lead screws, guide rails, etc. |
Detection device | Terminal crimp detection, wire presence detection, and paper collection detection. |
Auxiliary device | Terminal scrap take-up device, terminal scrap cutting device |
Unlike conventional single-wire automated machines, the EW-9965 is designed to feed and process 6 to 9 wires simultaneously. Operating at a cycle rate of approximately 1,200 times per hour for standard 100mm lengths (without twisting) and 800-900 times with twisting, it yields exceptional hourly production rates that keep high-volume assembly lines moving seamlessly.
Mechanical translation and stripping accuracy are meticulously controlled by a suite of seven Inovance servo motors, paired with heavy-duty THK/Dinghan linear guide rails and precision-ground ball screws. This structural rigidity prevents wire deviation during high-speed transit and ensures precise blade penetration, effectively protecting the inner conductors from damage.
The system features a dedicated servo-rotational mechanism for wire twisting, allowing operators to easily configure twisting tightness, speed, and turns directly from the control panel. Combined with its backend tinning functionality, the machine prepares multi-strand wires for immediate final assembly, entirely bypassing the need for separate offline processing stations.
Operators can manage all complex parameters—such as strip depths, cutting lengths, multi-step stripping, and terminal positioning—via an intuitive Kinco color touchscreen interface. To minimize scrap and protect tooling, the machine incorporates a comprehensive real-time diagnostic system that detects wire depletion, knotting, air pressure drops, and optional crimping force anomalies, immediately halting the process and alerting the operator.
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