EW-1510 Fully Automatic Double Head Wire Splicing Machine

Engineered with synchronized dual feeding mechanisms, the EW-1510 can accommodate different wire diameters simultaneously. The system performs independent cutting, precise stripping (up to 16mm), and terminal crimping on both ends, maximizing throughput to achieve 1,200–1,500 pieces per hour for single-headed applications.

Powered by a high-precision servo motor and constructed with an integrally cast ductile iron frame, the splicing mechanism guarantees exceptional rigidity and a crimping accuracy of ±0.05mm. Bulk components are automatically aligned via a vibratory bowl feeder and spliced by two independent machines, allowing for fully customizable crimp height settings.

Utilizing specialized textured copper bands, this mechanical splicing method is highly economical and generates zero waste, presenting a superior alternative to traditional soldering and standard terminal crimping. The resulting splice delivers exceptional pull-force resistance and stable, reliable quality for demanding industrial applications.

Equipped with an intuitive color touch screen, the system features comprehensive fault detection, instantly identifying wire knotting, missing wires, terminal absence, and air pressure anomalies. To guarantee zero-defect manufacturing, an optional Crimp Force Monitor (CFM) tracks real-time pressure curves, automatically triggering alarms and halting production if deviations occur.